Easily Automate Robotic Welding
With the EasyArc 3.0 from OTC DAIHEN, getting started with automated welding is simple and flexible.
The compact robotic welding system combines modern OTC robotics and welding technology with easy operation and versatile configuration options. Whether you are dealing with changing components, small and medium-sized production runs, complex workpieces or efficient series production – with Base, Move and Spin, there is an EasyArc 3.0 solution to suit a wide range of production requirements.
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What’s New?
The EasyArc 3.0 is a compact and flexibly configurable robotic welding system for automated welding. Its modern design with improved stability, optimized heavy-duty casters and integrated ARXIS Pulse welding technology combines flexibility with reliable welding quality.
The EasyArc EA3.0-03, featuring an external PB250 positioner, is particularly suitable for long, rotationally symmetrical components up to 1 meter in length and demanding welding positions. For efficient series production, the EA3.0-04 with rotary table enables simultaneous welding and loading – reducing downtime and increasing productivity.
One Welding Cell. Three Solutions:
EasyArc High with Perforated Plate |
Description
The flexible entry-level solution for small production runs and changing components. Thanks to its large workpiece capacity and easy operation, the system enables quick changeovers, simple programming and efficient robotic welding.
Your Benefits:
🔹 Large workpiece capacity
🔹 Flexible clamping options
🔹 Quick changeovers
🔹 Compact, mobile design
🔹 Easy operation
🔹 Ideal for small and medium-sized production runs
EasyArc Low with PB250 |
Description
The ideal solution for complex components and welding positions on both sides. The PB250 positioner ensures optimal workpiece positioning. Rob
Your Benefits:
🔹 Optimal workpiece positioning
🔹 Improved accessibility
🔹 Synchronized robot and positioner movement
🔹 Consistent torch guidance
🔹 Reproducible welding results
🔹 Less rework and scrap
EasyArc Rotary Table |
Description
The productivity solution for series production. By enabling simultaneous welding and loading, the rotary table reduces non-productive time and increases both the system’s output and cost-effectiveness. Robot
Your Benefits:
🔹 Simultaneous welding and loading
🔹 Shorter non-productive times
🔹 Quick workpiece loading
🔹 Higher output
🔹 Continuous system operation
🔹 High productivity per shift
Compact. Flexible. Cost-Effective.
EasyArc 3.0 – Your Additional Options
FD19 Robot
MIG/MAG B6, TIG V8
Precise and powerful 6-axis robots for automated welding processes.
Welding Machine
ARXIS Pulse P503L, P403L, WB-P403
Advanced MIG/MAG pulse welding technology for high weld quality and reduced spatter.
TIG Welding Machine
WB-A350P
Powerful welding technology for precise, high-quality TIG welding processes.
Synchrofeed
Lite, Pro
Synchronized wire feeding technology for reduced spatter and controlled welding processes.
Welding Torch
RTW5000H, RT3500H
Gas- or water-cooled welding torch systems for different welding power requirements and applications.
Sensors
WD-, AR-, TIG Sensor
Intelligent sensors for workpiece detection and automatic seam tracking.
Welding Fume Extraction
Extraction Nozzle, xFUME® PRO
Solutions for direct and efficient extraction of welding fumes.
Torch Cleaning
Wire Cutting Device
Automatic cleaning and wire processing for reliable welding processes.
Software
OTC Advanced, WeldUniverse PRO
Flexible solutions for offline and visual robot programming.
Compact. Flexible. Cost-Effective.
EasyArc – References
Our Success Stories
PTS Prototypenteile und System Technik GmbH
Supplier to the automotive industry, specializing in prototype manufacturing and small-series production.
Our Success Stories
Rodeike Feinblechverarbeitung GmbH & Co. KG
Sheet metal processing industry, specializing in customized manufacturing solutions.
Our Success Stories
Hesotec electrify GmbH
E-mobility industry, specializing in the production of EV charging stations and charging solutions for electric vehicles.
Our Success Stories
Klinkhammer Intralogistics
Metalworking and intralogistics industry, focusing on manufacturing solutions for in-house logistics systems and conveyor technology, with a specialization in automated welding and metal processing.
Our Success Stories
Engelmann Schweißtechnik GmbH
Metalworking and manufacturing industry, focusing on helping companies implement welding automation to address skilled labor shortages and meet production requirements – particularly relevant to supply chains in the automotive, mechanical engineering and construction industries.
Frequently Asked Questions About EasyArc 3.0
FAQ
Would you like to learn more about OTC EasyArc 3.0 and getting started with automated welding? Here you will find answers to frequently asked questions about the functionality, advantages, applications and operation of the EasyArc solution.
What is the OTC DAIHEN EasyArc 3.0?
The EasyArc 3.0 is a compact robotic welding solution from OTC DAIHEN designed for a quick and cost-effective entry into welding automation. It combines robotics and welding technology in a practical system solution and is suitable for a wide range of production requirements – from changing individual parts and small production runs to series production.
Which companies is the EasyArc 3.0 suitable for?
The EasyArc 3.0 is particularly suitable for companies looking to get started with automated robotic welding or automate existing welding processes more efficiently. Thanks to its compact and flexible design, the solution is especially attractive for workshops and small to medium-sized manufacturing companies.
Which EasyArc 3.0 variants are available?
The EasyArc 3.0 is available in three variants: Base, Move and Spin. Base is designed for flexible production tasks and changing components. Move uses a positioner for demanding components and welding positions. Spin is designed for productive series manufacturing with simultaneous welding and loading.
What are the key features of the EasyArc 3.0 Base?
The EasyArc 3.0 Base is the flexible entry-level solution for small production runs and changing components. Its large workpiece capacity and easy operation support quick changeovers and flexible use of the robotic welding system.
When is the EasyArc 3.0 Move the right solution?
The EasyArc 3.0 Move is particularly suitable for complex components and demanding welding positions. The integrated PB250 positioner enables precise workpiece positioning, improving accessibility for the welding robot.
What are the advantages of the EasyArc 3.0 Spin?
The EasyArc 3.0 Spin is designed for efficient series production. Its rotary table allows welding and loading to take place simultaneously. While the robot welds on one side, the other station can be prepared for the next operation. This helps reduce non-productive time and increase system output.
Is the EasyArc 3.0 suitable for small production runs and changing components?
Yes. The EasyArc 3.0 Base in particular is designed for small production runs and changing components. The flexible system concept makes it possible to accommodate different workpieces and adapt production to changing requirements.
How is the EasyArc 3.0 programmed?
Various robot programming options are available for the EasyArc. In addition to conventional robot programming, OTC DAIHEN offers OTC Easy Teach, an offline programming solution with a digital twin developed specifically for EasyArc. This allows welding programs to be prepared and simulated using CAD data and then transferred to the robot system.
Can the EasyArc 3.0 weld complex components?
Yes. The most suitable EasyArc configuration depends on the geometry and requirements of the component. For complex workpieces and demanding welding positions, the Move variant with the PB250 positioner is particularly suitable, as the workpiece can be precisely posi
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