Success Stories Klinkhammer Intralogistics
EASY ARC Welding Robot Station at Klinkhammer Intralogistics
Company Background
Since 1972, Klinkhammer Intralogistics, based in Nuremberg, has been renowned as a specialist in in-house logistics solutions and conveyor technology systems. To independently manage manufacturing and service operations, Klinkhammer founded the Klinkhammer Förderanlagen Stahl- und Montagebau GmbH in Halle an der Saale in 1993. Under the leadership of Detlef Klinkhammer, the Halle location serves clients across Germany, specializing in metalworking and the production of complex assemblies.
Increased Efficiency with the EASY ARC Welding Robot Cell
To meet growing demand for larger quantities and more efficient production, Klinkhammer opted for the EASY ARC welding robot cell from OTC DAIHEN EUROPE. Designed specifically for MIG/MAG welding processes, this welding cell has proven to be an ideal tool for enhancing productivity while maintaining the highest quality standards.
Technical Specifications of the Welding Station:
- Welding Robot: OTC FD-B6 for precise and rapid welding tasks
- Power Source: Welbee P400, ensuring consistent, high-quality weld seams
- Additional Components: A sturdy welding table, secure enclosure, and user-friendly controls
Reduced Welding Time and Post-Processing
Compared to manual welding, the EASY ARC welding robot station offers significant advantages. In an initial application, 50 complex brackets for motor graders were produced efficiently and accurately. The automated process took only half the time of manual welding and required minimal post-processing, as the weld seams were clean with minimal spatter.
Advantages of the Automated Welding Solution at Klinkhammer:
- Time Savings: Welding time was reduced by 50% compared to manual welding.
- Less Rework: The clean welding process significantly reduced the time needed for touch-ups, thereby greatly increasing production efficiency.
- High Quality: Consistent welding quality meets the high standards of this ISO-certified company.
Flexibility and Growth Potential
The positive experience with the welding robot cell has enabled the company to take on projects that would not have been feasible before the acquisition. For an upcoming large-scale order, Klinkhammer plans to produce over 8,000 parts for the agricultural machinery industry, where precise welding is essential.
Further Growth Potential and Future Investments:
- Expansion of the Robot Cell: Klinkhammer is already considering a larger welding cell to handle bigger workpieces.
- Additional Welding Technologies: In response to demand, the company also plans to introduce an EASY ARC cell for TIG welding to expand production capabilities.
Employee Training and Ease of Operation
The implementation of the EASY ARC welding robot cell was seamless. Klinkhammer’s experienced welders quickly and independently adapted to the new system, facilitated by the intuitive operation and logical layout of the controls. Comprehensive training from the manufacturer deepened their knowledge and ensured rapid readiness for use.
Conclusion
With the EASY ARC welding robot station, Klinkhammer Intralogistics has invested in a solution that increases production efficiency while meeting the company's high quality standards. This automated welding solution offers immense advantages for high-volume production, saving time and resources with minimal rework. These efficiency gains strengthen Klinkhammer’s competitive position and enable flexible adaptation to growing demands in metalworking.
