Rodeike Feinblechverarbeitung GmbH & Co. KG
EASY ARC Welding Robot Station at Rodeike Sheet Metal Processing
Company Background
Rodeike Feinblechverarbeitung GmbH & Co. KG, based in Voerde on the Lower Rhine, has been established as a sheet metal processing specialist for 50 years. Under the leadership of Hans Gerd Radomski and his son Jens, the company now covers a wide range of metalworking processes—from laser cutting and machining to demanding welding tasks. Rodeike serves a variety of industrial and craft businesses, focusing on the highest flexibility and quality.
The EASY ARC Welding Robot Station from OTC – A Technological Advancement at Rodeike
In the summer of 2019, Rodeike decided to invest in the automated EASY ARC welding robot station from OTC DAIHEN EUROPE. This robust and user-friendly solution represents Rodeike's first step into the world of robotic welding technology, allowing them to significantly improve the efficiency and quality of their welding work.
Technical Details of the Welding Station:
- Robot: 6-axis robot FD-B6 for precise MIG/MAG welding
- Power Source: Inverter-pulse power source Welbee P400 for consistent weld quality
- Equipment: Monitoring Unit (RMU) and 3D welding table; additional horizontal rotary positioner for greater flexibility
- Safety Concept: Complete enclosure with safety shutdown when the cell is opened
Optimization and Flexibility with the EASY ARC Welding Robot Station
The EASY ARC station at Rodeike ensures that the welding tasks are performed with the highest precision—an advantage that Jens Radomski particularly values. The automated solution ensures constant weld quality and is less susceptible to variations in human performance. The integrated safety enclosure also allows less experienced staff to safely operate the system, giving Rodeike greater flexibility in staffing.
Advantages for Rodeike: Efficiency and Future Security:
- Increased Productivity: Rodeike uses the EASY ARC station one day a week for small series and prototypes. The system's parameterization enables employees to quickly learn the setup, leading to a significant increase in efficiency.
- Flexible Automation Solution: The modules and components of the EASY ARC station are expandable, providing Rodeike with the long-term ability to further integrate robotics into their operations without making a completely new investment.
- Quality and Positioning Accuracy: With a positioning accuracy of 0.1 mm, the station meets the highest precision requirements. The consistently high quality of the welds gives Rodeike the confidence to handle demanding orders with high repeatability.
Implementation and Training
The introduction of the EASY ARC station went smoothly. With support from the welding equipment dealer and personalized training, the Rodeike team was quickly able to make productive use of the new technology. The clear usability and well-thought-out safety concept of the station made it easy for the team to transition to robotic welding without putting excessive strain on qualified personnel.
Conclusion
With the EASY ARC welding robot station, Rodeike Feinblechverarbeitung GmbH & Co. KG has implemented a professional and future-proof solution that elevates their operation to a new level of quality and efficiency. The EASY ARC station positions Rodeike optimally to remain flexible and competitive in a changing market environment.
