Success Stories
OTC Full Automated System at Constellium
Efficiency and Precision in Automotive Manufacturing
Company Background
Constellium Singen GmbH, part of Constellium Extrusions Deutschland GmbH, is a leading manufacturer of aluminum products for a wide range of industries, including aerospace, transportation, packaging, energy, and construction. With over 8,000 employees and operations in more than 60 countries, Constellium is at the forefront of aluminum production, offering innovative solutions for automotive structures, including crash management systems, body components, and front-end parts.
Automated Welding Solutions for the Automotive Industry
To meet the growing demand for high-quality aluminum parts in automotive manufacturing, Constellium partnered with OTC DAIHEN EUROPE to implement an advanced robotic welding system. The system is designed to automate the MIG welding process, ensuring seamless and precise welds for aluminum bumpers and other components. This solution enables Constellium to meet the rigorous demands of the automotive industry, optimizing both productivity and quality.
Enhanced Production Efficiency and Quality Assurance
The new automated welding system at Constellium has significantly improved both production speed and quality. By replacing manual and partially laser-welded processes, the OTC system reduces post-processing time and ensures stable, spatter-free welds. This has allowed Constellium to maintain high-quality standards while increasing production output.
Advantages of the OTC System for Constellium:
- • Flexibility and Scalability: The system can be easily adapted to different production requirements, whether for single or large batch production runs.
• Quick Integration: The automated system was installed and operational within a short timeframe, requiring minimal training for Constellium's experienced welders.
• Stability and Predictability: With automated welding, Constellium now delivers consistent, high-quality welds in every production cycle.
Success in High-Volume Production
The OTC robotic welding system has already demonstrated its capabilities in large-scale projects at Constellium. With the ability to weld multiple components in one shift, the system ensures timely deliveries to major automotive customers. Constellium’s efficient automated welding processes have allowed the company to take on and successfully complete large orders, reinforcing its position in the competitive automotive supply market.
Flexible Product Portfolio for the Automotive Sector
The aluminum components produced by Constellium are used in a wide variety of automotive applications, from structural components to safety systems. This flexibility enables the company to serve a broad customer base, ranging from global automotive manufacturers to smaller, specialized vehicle producers.
Conclusion
The OTC Full Automated System has played a crucial role in helping Constellium meet the growing demand for high-quality automotive components. The system’s precision, speed, and flexibility have significantly enhanced Constellium's manufacturing capabilities, enabling them to stay competitive in the fast-paced automotive sector. With this investment, Constellium is now even better equipped to address the evolving needs of the automotive market.
